Nagile manufacturing case study pdf

Case studies national material company steel processing. Manufacturing client case study lighthouse risk llp. Zaras case study will be used, as an example, considered to be the pioneer in fast fashion industry nowadays. The job involved 9 sheets of cr4 mild steel, that were auto loaded on and off the cutting beds with our lift master machines. The steel industry is a booming industry in the entire world. Agile transformation at ing a case study business agility. An agile approach is more commonly associated with computing and data, but it can also be used to describe a manufacturing methodology. We also performed a thorough needs and requirement study as a basis to evaluate and compare various systems and platforms. Many large organizations are adopting agile software development as part of their continuous push towards higher flexibility and shorter lead times, yet few reports on largescale agile transformations are available in the literature.

We arent just another crm software provider we provide companies with a proven competitive advantage. A number of case studies is available in literature from different industrial. The client called on ups supply chain solutions to manage these two areas of the strategic sourcing initiative. Based on the conclusions of the case studies, an agile manufacturing conceptual model has been drawn up and a number of hypotheses inferred. International journal for research in applied science. Kanban case study examples you should see kanbanize.

It is a knowledge which is adds all the techniques. Case study and analysis of the production processes in a steel. If that is indeed the case, the culture change realised at nummi was surely due to a change in mindset. By anne cosgrove published in the august 2012 issue of todays facility manager. Agility was achieved by a combination of fast information feedback between customer and. Each trainer submits at least one new case study annually. These agile practices are used in the pre study phase or the knowledge value stream of their lean product development. Working from the perspective of the client who consumes a. A comparative analysis of new product development by italian. Get inspiration for improving your kanban system or implementing a new one with these successful case studies from the real world. An exceptional case study of real agile transformation at scale, at a leading eurpoean bank. Project management case studies wiley online books. Benetton is a world leader in designing, manufacturing and marketing of different casual clothing for men, women and children.

The challenge when youre a global manufacturing company, litigation comes with the territory. This paper is an outcome of a case study conducted in a textile industry in south india. Manufacturing case studies today, sciencesofts solutions empower manufacturers around the globe, including fortune 500 companies and industry leaders in plm, aluminum profile production, and luxury vehicle manufacturing and selling. Served as an example of digital customer expectations transitioning to the b2b world. Handbook for implementing agile in department of defense. Agile is not onesizefits all, and it is just as important to think about being agile as it is about doing agile. Production planning in the automotive industry eindhoven. As this article shows, making deliberate, fully formed decisions will ultimately lead to better outcomes. Study the effect of turbulent environment on business performance from the view of agile manufacturing case study.

Nevertheless, given its exploratory aim, the study has led to general conclusions enabling us to establish general hypotheses. The tapered threads were designed to provide a dry seal, as well as to mate into the female threads on the other end. Wriston manufacturing corporation, a multibillion dollar corporation with products targeted at north american transportation industry, had seen a decline in sales over the last three years and as a result underperforming plants of heavy equipment division hed such as detroit and lima were coming under increased scrutiny on their future. In addition, a mating deep seated socket was designed for a more automated. Y amherst y massachusetts complimentary resources from hrd press the 2 activities in this download are free to use in training at a single corporate site. Pdf smaller lot sizes, shorter times to market, and lower manufacturing costs are typical requirements of a modern manufacturing facility. The section following this introduction will present the case study of zara. Outstanding coaching and direction allowed employees at all levels to quickly understand the basics of lean manufacturing and act on them right out of the gate. Current study also reveals the attribute of agile system which covers competence, technology, quality, partnerships, market and welfare by various means. This case study serves as an example of how adopting agile can be extremely beneficial to an organization, as long as situational factors are considered. Intel corporation 3 group and team leads functioned as the product owners for all seven teams, while i worked as the scrummaster.

Lean manufacturing case study with kanban system implementation. Many lean practices are also enablers for agile manufacturing. Value stream management for lean office a case study. The study focuses on if scrum can be applied in mechanical product development, and if it needs any adaptations. Assistant professor, management department, islamic azad university, branch of dehaghan, iran email. Panduit and grantek win an innovators award for the jointly published coal generation power plant case study. Panduit and grantek have been presented with an innovators award from cabling installation and maintenance for the coal generation power plant case study that was published earlier in 2018.

Case study solution, wriston manufacturing is a manufacturer of a wide range of components for the automotive industry. Agile manufacturing can produce what customers want. The agile msp introduced kanban to engineering, marketing and sales. Agile manufacturing is an approach to manufacturing which is combination of lean manufacturing and flexible manufacturing system. Tokyo, japan to achieve productivity improvements in manufacturing companies,application of new technol. A case study in implementing agile agileconnection. Williams felt the boom during 1980 1990 with record level profits. It can be used for virtually anything, but it was founded in software development. Lean manufacturing is a philosophy of eliminating waste through continuous improvement. Nmc was selected from a field of several steel service centers to construct and operate the exclusive storage and processing facility for all of fords steel requirements.

Extended product business model development in four. After onthejob experience, case studies are the most important part of every project managers training. An agility audit questionnaire is used for assessing the agility level of the company. This system is also called the kanban system and has become wellknown internationally for its small quantity of. Williams success came from a single product line of standard manufacturing machine tools. Design of agile supply chain assessment model in an indian automotive components manufacturing. This fifth edition of project management case studies features more than one hundred case studies that detail projects at highprofile companies around the world. In manufacturing concern, gould 7 has defined agile manufacturing as, aims to meet the changing market requirements by suitable alliances based on corecompetencies, by organizing to manage change and uncertainty, and by leveraging people and information. I felt strongly that scrum was an important framework to implement within these teams and i was willing to take the risk to champion it. Lean, agile, and lean and agile hospital management. This is an approach that has not been attempted before. This practical case study will guide you through our software development journey with. Improved insight into composite manufacturing throughput with.

Teradata india wanted to transform their existing migration projects from a traditional to an agile. Lean manufacturing is a philosophy that considers the expenditure of resources other than the direct creation of value for the end customer to be wasteful. The industrial systems solutions iss division of a fortune 500 manufacturing company provides advanced electrical infrastructure including electrical distribution, circuit protection, and motor control products for residential. A case study in an indian manufacturing organization. The process associated with this production has many timebased complexities e. Case study methodology was seen to be suitable for exploratory analysis on new production models in operations management.

Manufacturing engineering programs provide students with the understanding necessary to work in every level of the manufacturing process. Agile manufacturing refers specifically to the operational. Dicom was servicing them out of their ontario distribution center when, in 2009, the company announced the opening a new distribution center and, for the first time ever, put all of their transportation throughout all of canada up for bid in three segments. These are proposed as a guide for future research into agile manufacturing. The following case studies of lean management principles in action show you how a variety of real businesses solved real business problems under diverse conditions weve arranged the stories in 16 categories to help you find the examples you need.

Handbook for implementing agile in dod it acquisition dec. Beyond lean manufacturing, agile manufacturing is a newer strategy that allows a company to be extremely flexible toward customers needs and demands. Value stream management for lean officea case study. Scribd is the worlds largest social reading and publishing site. The outcome will be presented and discussed in the results section. Finally, a conclusion will be drawn, followed by the cited sources.

How to create an agile manufacturing plan agility is often mentioned as a key to competitive advantage and business success. One was a costly, timeconsuming side pin that would serve their needs, but wasnt an affordable option. The primary case study follows a mechanical product development team through their 7month experiment of using scrum. Cisco and emerson join forces to extend intentbased networking to the extreme iot edge. Findings of the study suggest that top management commitment, vendor participation, inventory management and quality improvement are important for kanban. The case study was carried out in a north indiabased manufacturing organization. Featured sustainable manufacturing case studies if you know a case study that should be added to the clearinghouse or featured on this page, please contact us.

Using cisco s industrial access points and emersons gateway, together they created a wireless mesh resilient architecture to securely connect people and things. Toyota production system is one of the items in which toyota motor co. Agile manufacturing, agility, fuzzy logic, fuzzy agility index. The lean production and agile manufacturing concepts whithin supply chains walther azzolini junior. The exterior of the existing building was remodeled to match the newer portion of the facility. Agile project management for knowledgebased projects in. Scrum at scale case studies agile enterprise case studies. In the case study phase the simplified irs model is used to test whether the developed planning method improves the production planning performance of irs. The results from a one week improvement event led to as much as four times the previous throughput measurements in our factory. The use of agile project management in manufacturing industry is.

The ability to rapidly produce and deploy information technology it based capabilities in the united states department of defense dod that meet the everevolving needs of the warfighter is. Manufacturing case study truck once the prototypes were signed off, it was time to run the job on the cnc laser cutter. These cases offer you a unique opportunity to experience, firsthand. Use agile to rapidly respond to customers lean production. The following case studies are examples of manufacturers and other organizations that have successfully implemented sustainable manufacturing practices. In 1965, intel cofounder gordon moore made a stunning observation. It was created by a network of nine plants, as its produ. A composite manufacturing company was producing carbon fiber components for commercial and military aircraft. Williams machine tools company a case study background williams machine tool company was the third largest us based machine tool manufacturer by 1990. Manufacturing engineers combine engineering, math and. Nucharee supatn thammasat business school thammasat. Efficiency is paramount to creating a successful order fulfillment process in the manufacturing and supply chain sector. They are market leaders in their industry and operate nationwide through build.

Request pdf a comparative analysis of new product development by italian and japanese manufacturing companies. For over 3 decades maximizer has been the crm choice of thousands of businesses around the world. The benetton enterprise is considered as agile and is based on various characteristics like external production, indirect retail network, indirect sales and centralized management. Reducing labor costs using industrial engineering techniques shoichi saito jma consultants inc. After running 6 sprints to release an ecommerce insurance product, i made a case study of our journey with agile methodology and presented the key success factors to. Agile manufacturing is found to be negatively associated with a costleadership strategy.

Agile manufacturing is the ability for companies to outperform the competition by meeting instant customer needs, requirements, and demands. A human perceptionbased framework is used for the calculation of agility. Agile manufacturing case study pdf blog written phd. This global manufacturer wanted a comprehensive business process outsourcing bpo solution with improved quality, speed and cost. How to create an agile manufacturing plan cleverism. During the recent years, the manufacturing world has been witnessing the application of agile manufacturing paradigm. Bex sunglasses are engineered to be as light as possible while also maintaining comfort and staying as still as possible when worn. Nordica and danaudio in china, in batley t ed business case studies in operations management, pearson. Adopting a new development method is a strategic, longterm investment rather than a quick fix. A case study has been carried out to explain the salient features of the proposed methodology. Three case studies of scrum or agile methods used in mechanical and hardware design and development are presented.

Ups supply chain solutions case studies demonstrate proven industry solutions in automotive, consumer goods, healthcare, high tech, industrial manufacturing, retail, and many other industries. Pdf lean manufacturing practices in textile industries. The expanding demand for it was for the most part created by the advancement projects that have been going ahead along the world, particularly the infrastructural projects and real estate projects that have been thriving around the developing nations. Not only could he order the accused to be tortured agile manufacturing case study pdf at will, but the witnesses, whether male or female, were liable to the same treatment, with the exception that in the case of nuns it was recommended that the tortures employed should not be indecent or too severe for the fragility of the sex. Laser cutter pencilaltservices cogsindustry usercustomer background. Huyett manufacturing team designed a thick walled extension with tapered male threads to provide a pilot into the recessed hole. Bex is a las vegasbased manufacturer of sunglasses and other accessories. The number of transistors per square inch on integrated circuits had doubled every 18 months since their invention. Patti engineering solves rfid challenges at manufacturing and distribution site. Adeleye3, and thanos papadopoulos4 1school of business and public administration, california state university bakersfield, 9001 stockdale highway, bakersfield, california 933111022, usa. Manufacturing case study a global manufacturing company transforms its approach to litigation support.

A big leap to lean agile results in 44% decrease in post release defects and 76% decrease in time to respond to customer requests. Here are 11 inspiring case studies of digital transformation. Case study examples we have collected together some examples of industrial activity in the area of sustainability and have begun compiling them into a set of case studies aiming to stimulate others. Click here to download the complete wastewater manufacturing intelligence case study to find out how grantek can help provide actionable data to optimize operations. Case studies from smes in india article in international journal of productivity and quality management 24 january 2007 with 747 reads how we measure reads. Joreh flour company in esfahan province rasul aghadavood ph.

A case study of our first product launch with agile. This overall approach is concentrated on meeting the needs to industry. Effects of modular sourcing on manufacturing flexibility in the. Company initiatives to align apprenticeships to advanced. This work confirms the suitability of case study methodology in the early stages of research, especially for drawing up hypotheses. Automotive and industrial manufacturing case studies ups. Analyzing agility of an indian manufacturing enterprise a. Case studies in 2006, when ford motor company decided to assemble the fusion and mkz platforms in hermosillo, mexico, they searched for a steel supplier to meet their needs. In our library of case studies, you will learn how manufacturers from multiple industries and various manufacturing modes are growing their businesses and increasing profits as a direct result of their use of global shop solutions erp software. The purpose of this paper is to report a case study carried out to assess the agility and identify obstacles to agility in a supply chain. Lego digital solutions unleashes their systematic creativity in adapting safe to its context.

Keys to agility and flexibility concept of agility comparison of lean and agile supply chain case studies 1. Grantek manufacturing it division recently completed this project using rockwell automations factorytalk vantagepoint platform, read the case study to find out more. Manufacturing case study dpsi print and office management. Ano manufactures, distributes and installs heating and ventilation equipment. Vinodh department of production engineering, national institute of technology, tiruchirappalli, india.

Keywords supply chain management, agile supply chain, zara case study analysis paper type case study analysis introduction it is becoming clear that the changed conditions in the global marketplace demand a much more agile response from the organizations and. During an rfid journal webinar, the company described the deployment of its siemens rfid system at a fortune 500 company, and how it overcame challenges of water and metal presence, stray reads and the need for 100 percent read coverage. We evaluated the implementation of a new, fullyintegrated accounting and management information system that would be appropriate for a manufacturing company of this size. Intel staying ahead of moores law intel mve delivers 65% more product variants. There are many examples of changing industrial practice. Manufacturing case study drivve case study the challenge organizations are constantly seeking less timeconsuming alternatives to filing systems, aiming to modernize their processes and create more efficient workflows. For instance, a lean manufacturing case study may also appear with privately held companies. Performance problems requiring fastpaced facility relocation company overview.

Manufacturing case study ics house, stephenson road, calmore industrial estate, totton, southampton, so40 3ry t. Another was a notched pin that could be locked, but was not a viable solution since clearance was too tight to allow the shaft of the pin to slide into a locked. Large industrial equipment manufacturer business issue. Study the effect of turbulent environment on business.

A case study based on survey data from italian and japanese companies, six. For example, manufacturing in small batches or even better manufacturing with onepiece flow, fast changeovers, and a culture of continuous improvement are all foundations that pave the road to agile manufacturing. Iii is a case study of a hospital management teams drivers and conceptualizations of lean and agile strategies related to expected outcomes. Case study this italian manufacturer has found in lean a way to ensure business continuity and provide support to a distraught workforce in the midst of the coronavirus outbreak. The role of big data and business analytics with multiple case studies angappa gunasekaran1, yahaya y.

Here are a few kanban case studies which might help you decide on the implementation of kanban methodology. Building upon the findings of quantative analysis presented in the first thematic paper, which resulted in mapping out advanced manufacturing networks across. The study provides the reader with an insight into the company and its agility level. A global manufacturing company transforms its approach to.